Tuesday, January 1, 2013

Building a Scalextric Digital 'Autopilot'

This Christmas I wanted to build something Scalextric-related for my nephew, so I figured a custom built dual channel 'autopilot' could be a fairly simple but very useful thing. Autopilot maybe sounds a bit too high-tech compared to what this device actually is. Simply put, it's only a custom built hand controller without spring-returned throttle. Nevertheless, it can be fun to have if you don't have any friends over but still want to have some other cars on the track (so called pace cars).

Here's a quick guide how to build one yourself.

What you need

  • A suitable box
  • A cable with a 2.5mm plug for each channel
  • Two buttons/switches per channel (brake switch can be left out if not needed)
  • One 5 kohm linear potentiometer + a suitable knob
  • One 17.6 kohm resistor for the brake switch per channel
  • One 8 kohm resistor for the lane change switch per channel

Instructions

To start with, a schematic of a hand controller.

Schematics of a Scalextric hand controller and which is replicated in the autopilot.


When the electrical connections figured out, get a suitable box to fit the amount of channels you will be using.  For cabling I used a 2.5mm stereo plug-plug cable that I cut it in half. I couldn't find a mono cable, so I used a stereo, which works equally well.

Cables mounted through rubber grommets.

To more easily get the holes drilled for the components I created a paper template that I just layed on the box. Then it was easy to mark the holes in the plastic.

   
A paper template for the holes needed and the components that will be mounted in the holes.

With the holes drilled and the components mounted in the holes, it's time to heat up the soldering iron. I used the legs of the resistors to connect the switch buttons together.

Components mounted, resistors put in place and everything soldered together.

When everything is connected, test that all channels works, and then just screw the cover on the box back on. To give it the right looks, add some scalextric logo =)

Here's my finished autopilot box.

The finished controller box with a scaley logo taped on it for better looks.

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